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Facility

Where EngineeringBecomes Steel.

Workshop, steel processing, fabrication and quality inspection, under one roof in Chakan, Pune.

Weldcon 200 CNC plasma machine cutting steel plate
Plasma cutting, Chakan
Chakan, Pune, Maharashtra

Inside the Facility

Built to Fabricateto Drawing.

  • Fabricators grinding and welding built-up rafters in the fit-up bay
    Fit-up and finishing bay
  • Submerged-arc welding gantry running along the H-beam line
    H-beam welding line
  • Weldcon 200 CNC plasma machine cutting steel plate
    Plasma cutting
  • Three-kilowatt laser cutting machine on the shop floor
    Laser cutting
  • Child-part assembly and finishing area with rafters laid out for cleating
    Child-part assembly
  • Raw material stock yard with steel plate stacked by thickness
    Raw material stock yard

Our Manufacturing Facility

Built on Precision.Powered by Capability.

Fabricators grinding and welding built-up rafters in the fit-up bay

A modern manufacturing environment combining skilled craftsmanship, advanced machinery and efficient production processes — from raw plate in the stock yard to primed sections leaving for site.

Sq. ft. facility
43,000
Skilled workforce
120+
Monthly capacity
600 MT
Machines & equipment
15+

Machinery & Equipment

What Cuts, Welds and Forms.

Cutting, welding and forming plant running under our own roof at Chakan.

  • Laser cutting machine with a twelve-metre bed

    Laser cutting machine — 12 m bed

    Long-bed laser cutting for plate and profile work in a single setup.

  • Three-kilowatt laser cutting machine on the shop floor

    Laser cutting machine — 3 kW

    Precision cutting of smaller plate parts, cleats and connections.

  • Weldcon 200 CNC plasma machine cutting steel plate

    Plasma cutting machine — Weldcon 200

    CNC plasma profiling of heavier plate to the cutting drawing.

  • Submerged-arc welding gantry running along the H-beam line

    H-beam welding line

    Submerged-arc gantry welding built-up sections along a roller bed.

  • Press brake bending a steel plate

    Press bending machine

    Press braking of plate for bends, flashings and formed components.

  • Roller infeed to the H-beam line under a five-tonne gantry crane

    Gantry cranes

    Five-tonne gantries feeding the welding line and moving members.

Designated Areas

A Place for Every Stage.

Material, assembly, blasting and paint each hold their own ground, so work moves in one direction.

  • Raw material stock yard with steel plate stacked by thickness

    Raw material stock yard

    Plate and sections stacked by grade and thickness, ready to issue.

  • Child-part assembly and finishing area with rafters laid out for cleating

    Child-part assembly & finishing

    Cleats, stiffeners and connections fitted before the main weld-out.

  • Fabricators grinding and welding built-up rafters in the fit-up bay

    Fit-up & finishing bay

    Members squared, welded and ground to drawing before inspection.

  • Blasting and painting yard with members on trestles

    Blasting & painting yard

    Surface preparation and primer under cover, ahead of top coat.

  • Painted steel members drying in the open yard

    Painting drying area

    Coated members laid out to cure before loading for dispatch.

  • Primed built-up sections lined up in the painting bay

    Painted section staging

    Primed sections staged in erection sequence for the site.

Workflow

From Drawingto Dispatch.

Seven stages, one team. Fabrication and inspection happen under our own roof in Chakan.

In the office

  1. Concept

    Requirements, site constraints and operational needs are established before any design work begins.

  2. Design & Engineering

    Structural systems are modelled, analysed and optimised for load, span and steel efficiency.

  3. Detailed Drawings

    Fabrication and erection drawings are produced to remove ambiguity from the workshop and the site.

At the Chakan facility

  1. Precision Fabrication

    Members are cut, assembled and welded to drawing at our Chakan facility under controlled conditions.

  2. Quality Inspection

    Dimensional and weld checks are carried out before any member is released for dispatch.

On site

  1. Site Erection

    Structures are erected in planned sequence by our teams, with alignment verified as work proceeds.

  2. Project Handover

    The completed structure is handed over with documentation, ready for the client to commission.

Location

Chakan, Pune.Serving India.

Our strategically located facility in Chakan, Pune, enables us to effectively serve the growing industrial ecosystem across Pune, Maharashtra and India.

Gat No. 357/100, 357/94, KharabwadiChakan, PuneMaharashtra 410501, India

Start a Project

Have a Structurein Mind?

Let's engineer it together.

Talk to us directly

Mon – Sat, 09:00 – 18:00 IST

NextQuality & Sustainability
ABROTEK PEB Head Office: ABC Classic, GP 79, Thermax Chowk, MIDC Chinchwad, Pune, Maharashtra 411019, India. ABROTEK PEB Manufacturing Unit: Gat No. 357/100, 357/94, Kharabwadi, Chakan, Pune, Maharashtra 410501, India.